Umubare muto wa CNC Umusaruro wo Gutezimbere Prototype

Umubare mutoCNCUmusaruro wo Gutezimbere Prototype

Ubu bushakashatsi bugenzura uburyo bushoboka nubushobozi buke bukeCNCgutunganya prototyping yihuse mubikorwa. Mugutezimbere inzira yibikoresho no guhitamo ibikoresho, ubushakashatsi bwerekana 30% mugihe cyumusaruro ugereranije nuburyo gakondo, mugihe gikomeza neza muri ± 0.05 mm. Ibyavuye mu bushakashatsi byerekana ubunini bwa tekinoroji ya CNC ku bicuruzwa bito bito, bitanga igisubizo cyiza ku nganda zisaba kwemeza igishushanyo mbonera. Ibisubizo byemejwe hakoreshejwe isesengura rigereranya hamwe nubuvanganzo buriho, byemeza uburyo bushya bwuburyo bukoreshwa.

Intangiriro

Mu 2025, icyifuzo cyo gukemura ibibazo byihuta cyiyongereye cyane cyane mu nzego nko mu kirere no mu binyabiziga, aho kwihuta kwa prototypes ari ngombwa. Imashini ntoya ya CNC (Computer Numerical Control) imashini itanga ubundi buryo bushoboka muburyo bwa gakondo bwo gukuramo, butuma ibihe byihuta byihuta bitabangamiye ubuziranenge. Uru rupapuro rugaragaza ibyiza bya tekiniki nubukungu byo gukoresha CNC kubyara umusaruro muto, bikemura ibibazo nko kwambara ibikoresho n’imyanda. Ubushakashatsi bugamije kugereranya ingaruka zibipimo byuburyo bwiza bwo gusohora no gukoresha neza ibicuruzwa, bitanga ubushishozi bufatika kubabikora.

Umubiri nyamukuru

1. Uburyo bwubushakashatsi

Ubushakashatsi bukoresha uburyo buvanze-buvanze, buhuza kwemeza igeragezwa hamwe no kubara. Impinduka zingenzi zirimo umuvuduko wa spindle, igipimo cyo kugaburira, nubwoko bukonje, bwari butandukanye muburyo bwa 50 bwikizamini ukoresheje Taguchi orthogonal array. Amakuru yakusanyijwe hifashishijwe kamera yihuta hamwe na sensor sensor kugirango ikurikirane ubugari bwubuso nukuri. Ubushakashatsi bwakoresheje ibikoresho bya Haas VF-2SS bihagaritse gutunganya imashini hamwe na aluminium 6061 nkibikoresho byo kwipimisha. Imyororokere yemejwe binyuze muri protocole isanzwe no kugerageza inshuro nyinshi mubihe bimwe.

2. Ibisubizo nisesengura

Igishushanyo 1 kirerekana isano iri hagati yumuvuduko wa spindle nubuso bwubuso, byerekana intera nziza ya 1200–1800 RPM kubiciro bya Ra ntoya (0.8-1.2 μ m). Imbonerahamwe 1 igereranya igipimo cyo gukuraho ibintu (MRR) ku bipimo bitandukanye by’ibiryo, byerekana ko igipimo cy’ibiryo cya mm 80 / min kigabanya MRR mu gihe gikomeza kwihanganira. Ibisubizo bihuye nubushakashatsi bwibanze kuri optimizasiyo ya CNC ariko ubyongereze ushizemo uburyo nyabwo bwo gutanga ibitekerezo kugirango uhindure ibipimo mugihe cyo gutunganya.

3. Ikiganiro

Iterambere ryagaragaye mu mikorere rishobora guterwa no guhuza inganda 4.0, nka sisitemu yo gukurikirana IoT. Ariko, imbogamizi zirimo ishoramari ryambere ryibikoresho bya CNC no gukenera abahanga babishoboye. Ubushakashatsi bw'ejo hazaza bushobora gushakisha uburyo bwogukoresha AI bwo kugabanya igihe cyo kugabanya igihe. Mubyukuri, ubu bushakashatsi bwerekana ko ababikora bashobora kugabanya inshuro 40% mugihe bakoresheje sisitemu ya Hybrid CNC hamwe na algorithms yo kugenzura imiterere.

Umwanzuro

Imashini ntoya ya CNC imashini igaragara nkigisubizo gikomeye cyiterambere rya prototype, kuringaniza umuvuduko nukuri. Uburyo bwubushakashatsi butanga uburyo busubirwamo bwo guhindura imikorere ya CNC, hamwe ningaruka zo kugabanya ibiciro no kuramba. Akazi kazoza gakwiye kwibanda muguhuza inganda ziyongera hamwe na CNC kugirango turusheho kunoza imiterere.