Nigute Wokubungabunga Aluminium CNC Gukata Amazi Kubuzima Burebure Burebure hamwe na Swarf isukuye

 PFT, Shenzhen

Kugumana aluminiyumu nziza ya CNC ikata ibintu byamazi bigira ingaruka muburyo bwo kwambara nibikoresho byiza. Ubu bushakashatsi busuzuma protocole yo gucunga amazi hifashishijwe ibizamini byo kugenzura no gusesengura amazi. Ibisubizo byerekana ko gukurikirana pH bihoraho (intego igereranya 8.5-9.2), gukomeza kwibanda hagati ya 7-9% ukoresheje refractometrie, no gushyira mubikorwa ibyiciro bibiri (40µm bikurikirwa na 10µm) byongera ubuzima bwibikoresho ku kigereranyo cya 28% kandi bikagabanya gukomera kwa 73% ugereranije n’amazi adacunzwe. Amavuta ya tramp asimbuka (> 95% gukuramo buri cyumweru) birinda gukura kwa bagiteri no guhungabana kwa emulsiyo. Gucunga neza amazi bigabanya ibikoresho byo gukoresha hamwe nigihe cyo kumashini.

1. Intangiriro

CNC gutunganya aluminium isaba neza kandi neza. Gukata amazi ni ingenzi mu gukonjesha, gusiga, no kwimura chip. Nyamara, kwangirika kwamazi - guterwa no kwanduza, gukura kwa bagiteri, kugabanuka kwinshi, hamwe no gukusanya amavuta ya tramp - byihutisha kwambara ibikoresho kandi bikabangamira kuvanaho ibicuruzwa, bigatuma ibiciro byiyongera nigihe cyo gutinda. Kugeza 2025, guhitamo gufata neza amazi biracyari ikibazo cyingenzi cyibikorwa. Ubu bushakashatsi bugereranya ingaruka za protocole yihariye yo kubungabunga kuramba kubikoresho no kuranga swarf mububiko bwinshi bwa aluminium CNC.

2. Uburyo

2.1. Igishushanyo mbonera & Data Inkomoko
Ibizamini byo kugenzura byakorewe mu byumweru 12 ku ruganda 5 rusa na CNC (Haas VF-2) rutunganya aluminium 6061-T6. Imashini ikata igice kimwe (Brand X) yakoreshejwe mumashini yose. Imashini imwe yakoraga nk'igenzura hamwe no gufata neza (guhinduka kw'amazi gusa iyo byangiritse bigaragara). Abandi bane bashyize mu bikorwa protocole yubatswe:

• Kwibanda:Gupimwa burimunsi ukoresheje digitifike ya digitale (Atago PAL-1), ihindurwa kuri 8% ± 1% hamwe nibitekerezo cyangwa amazi ya DI.

• pH:Igenzurwa buri munsi ukoresheje metero ya pH (Hanna HI98103), ikomeza hagati ya 8.5-9.2 ukoresheje inyongeramusaruro zemewe n’abakora.

• Akayunguruzo:Icyiciro cya kabiri cyo kuyungurura: 40µm umufuka wo kuyungurura ukurikirwa na 10µm ya karitsiye. Akayunguruzo kahindutse hashingiwe ku gitutu gitandukanye (increase 5 psi kwiyongera).

• Gukuraho Amavuta ya Tramp:Umukandara skimmer yakoraga ubudahwema; Ubuso bwamazi bugenzurwa burimunsi, skimmer ikora neza igenzurwa buri cyumweru (> intego yo gukuraho 95%).

• Amavuta yo kwisiga:Gusa amazi yabanje kuvangwa (kuri 8% yibanze) akoreshwa hejuru.

2.2. Ikusanyamakuru & Ibikoresho

• Kwambara ibikoresho:Kwambara kumpande (VBmax) byapimwe kumpande zambere zo gukata za flute ya karbide 3 (Ø12mm) ukoresheje microscope ikora ibikoresho (Mitutoyo TM-505) nyuma yibice 25. Ibikoresho byasimbuwe kuri VBmax = 0.3mm.

• Isesengura rya Swarf:Swarf yakusanyije nyuma ya buri cyiciro. "Kwizirika" byapimwe ku gipimo cya 1 (gutembera ubusa, byumye) kugeza kuri 5 (byuzuye, amavuta) nabakozi 3 bigenga. Impuzandengo y'amanota yanditse. Ingano ya chip ikwirakwizwa ryasesenguwe buri gihe.

• Imiterere y'amazi:Icyumweru cyamazi yasesenguwe na laboratoire yigenga yo kubara bagiteri (CFU / mL), amavuta ya tramp (%), hamwe no kugenzura / pH kugenzura.

• Imashini yamanutse:Byanditswemo guhindura ibikoresho, swarf ijyanye na jam, nibikorwa byo gufata amazi.

3. Ibisubizo & Isesengura

3.1. Kwagura Ubuzima
Ibikoresho bikorera munsi yuburyo bwo kubungabunga protocole buri gihe byageze kubice byinshi mbere yo gusaba gusimburwa. Impuzandengo y'ibikoresho byubuzima byiyongereyeho 28% (kuva ibice 175 / igikoresho mugenzura kugeza ibice 224 / igikoresho munsi ya protocole). Igishushanyo cya 1 cyerekana kugereranya kwambara kwimbere.

3.2. Gutezimbere ubuziranenge bwa Swarf
Ibipimo bya Swarf byerekanaga ko byagabanutse cyane muri protocole iyobowe, ugereranije 1.8 ugereranije na 4.1 yo kugenzura (kugabanuka 73%). Amazi acungwa yabyaye ibyuma byumye, byinshi bya granulaire (Ishusho 2), bitezimbere cyane kwimuka no kugabanya imashini. Igihe cyigihe kijyanye nibibazo bya swarf byagabanutseho 65%.

3.3. Amazi meza
Isesengura rya laboratoire ryemeje imikorere ya protocole:

• Umubare wa bagiteri wagumye munsi ya 10³ CFU / mL muri sisitemu icungwa, mugihe igenzura ryarenze 10⁶ CFU / mL mucyumweru cya 6.

• Amavuta ya tramp yagereranije <0.5% mumazi acungwa na> 3% mugucunga.

• Kwibanda hamwe na pH byagumye bihamye murwego rwateganijwe kugirango amazi acungwe, mugihe igenzura ryerekanaga umuvuduko ukabije (kwibanda kumanuka kugera kuri 5%, pH igabanuka kugera kuri 7.8).

* Imbonerahamwe 1: Ibipimo byingenzi byerekana - Biyobowe na Fluid Igenzura *

4. Ikiganiro

4.1. Uburyo bwo Gutwara Ibisubizo
Iterambere rituruka kubikorwa byo kubungabunga:

• Kwibanda ku buryo buhamye & pH:Kugenzura neza amavuta no kubuza kwangirika, kugabanya mu buryo butaziguye kwambara no kwangiza imiti ku bikoresho. PH ihamye yabujije gusenyuka kwa emulisiferi, kugumana ubusugire bwamazi no gukumira "souring" byongera kwifata.

• Kwiyungurura neza:Gukuraho ibice byiza byicyuma (amande ya swarf) byagabanije kwambara nabi kubikoresho no mubikorwa. Amazi meza nayo yatembaga neza mugukonjesha no gukaraba.

• Igenzura rya peteroli:Amavuta ya tramp (avuye munzira ya lube, hydraulic fluid) ahungabanya emulisiyo, agabanya ubukonje, kandi atanga isoko y'ibiryo bya bagiteri. Ivanwaho ryayo ryagize uruhare runini mu gukumira ubukana no gukomeza gutuza, bigira uruhare runini mu isuku.

• Kurwanya bagiteri:Kugumya kwibanda, pH, no gukuraho amavuta ya tramp ya bagiteri yicishijwe inzara, kwirinda aside na sime zitanga zitesha agaciro imikorere yamazi, ibikoresho bya korode, kandi bigatera impumuro mbi / swarf.

4.2. Imipaka & Ingero zifatika
Ubu bushakashatsi bwibanze ku mazi yihariye (igice cya sintetike) na aluminiyumu (6061-T6) mu bihe byagenwe ariko bifatika. Ibisubizo birashobora gutandukana gato hamwe namazi atandukanye, ibivanze, cyangwa ibipimo byo gutunganya (urugero, gutunganya byihuse). Nyamara, amahame shingiro yo kugenzura kwibanda, kugenzura pH, kuyungurura, no gukuraho amavuta ya tramp birakoreshwa kwisi yose.

• Igiciro cyo Gushyira mu bikorwa:Irasaba ishoramari mubikoresho byo kugenzura (refractometero, metero pH), sisitemu yo kuyungurura, hamwe na skimmers.

• Akazi:Irasaba kugenzura buri munsi no guhindurwa nabakoresha.

• ROI:Kwiyongera 28% mubuzima bwibikoresho no kugabanuka kwa 65% mugihe cyo gutinda kijyanye na swarf bitanga inyungu igaragara kubushoramari, bikuraho ibiciro bya gahunda yo kubungabunga hamwe nibikoresho byo gucunga amazi. Kugabanya amazi yo guta inshuro (kubera igihe kirekire sump ubuzima) ninyongera yo kuzigama.

5. Umwanzuro

Kubungabunga aluminium CNC ikata amazi ntabwo ari byiza gukora neza; ni imyitozo ikomeye. Ubu bushakashatsi bwerekana ko protocole yubatswe yibanda ku kwibanda ku munsi no gukurikirana pH (intego: 7-9%, pH 8.5-9.2), kuyungurura ibyiciro bibiri (40µm + 10µm), hamwe no gukuraho amavuta ya tramp (> 95%) bitanga inyungu zingenzi, zapimwe:

1. Ubuzima Bwagutse Ubuzima:Ugereranije kwiyongera kwa 28%, kugabanya ibiciro by ibikoresho.

2. Isuku isukuye:Kugabanuka kwa 73% gukomera, kunoza cyane kwimura chip no kugabanya imashini zamashanyarazi / kugabanuka (kugabanuka 65%).

3. Amazi meza:Guhagarika imikurire ya bagiteri no gukomeza ubudahangarwa bwa emulsiya.

Inganda zigomba gushyira imbere gushyira mubikorwa gahunda yo gucunga amazi. Ubushakashatsi bw'ejo hazaza bushobora kumenya ingaruka zipakirwa ryihariye muri iyi protocole cyangwa guhuza sisitemu yo kugenzura ibintu byikora-igihe.