Niki Gukora Ibicuruzwa Byahinduwe neza?

Nkuko inganda zigenda zitera imbere kugeza 2025,ibicuruzwa byahinduwe nezaikomeza kuba ingenzi kubyara umusaruro utoroshyeibice bya silindrike ko ikoranabuhanga rigezweho risaba. Ubu buryo bwihariye bwo gutunganya ibintu bihindura ibikoresho bibisi mubice byarangiye hifashishijwe kugenzurwa no kugendana umurongo wibikoresho byo gutema, kugera kubintu byukuri akenshi birenze ibishoboka binyuze mubisanzweuburyo bwo gutunganya. Kuva kumashini ntoya kubikoresho byubuvuzi kugeza guhuza ibigo bya sisitemu yo mu kirere,Ibice byahinduwe nezashiraho ibikorwa remezo byihishe bya sisitemu yikoranabuhanga igezweho. Iri sesengura risuzuma urufatiro rwa tekiniki, ubushobozi, hamwe nibitekerezo byubukungu bisobanura ibihe byubuibikorwa byo guhindura neza, hamwe no kwitondera byumwihariko ibipimo bitandukanya bidasanzwe nibihagije gusainganda ibisubizo.

Uburyo bw'ubushakashatsi

1.Urwego rwo gusesengura

Iperereza ryakoresheje uburyo butandukanye bwo gusuzuma ubushobozi bwo guhindura ibintu:

Kwitegereza no gupima ibice byakozwe ku Busuwisi bwo mu Busuwisi na CNC

Analysis Isesengura ryibarurishamibare ryerekana ibipimo bifatika

Assess Kugereranya kugereranya ibikoresho bitandukanye byakazi birimo ibyuma bitagira umwanda, titanium, na plastiki yubuhanga

Gusuzuma uburyo bwo guca ibikoresho bya tekinoroji n'ingaruka zabyo kurangiza hejuru yubuzima bwibikoresho

2.Ibikoresho byo gupima no gupima

Ikusanyamakuru ryakoreshejwe:

C CNC ihindura ibigo bifite ibikoresho bizima hamwe na C-axis ubushobozi

● Ubusuwisi bwubwoko bwikora bwikora hamwe nubuyobozi bushings kugirango butezimbere

Guhuza imashini zipima (CMM) hamwe na 0.1μm resolutio

Abagerageza Ubuso buboneye hamwe nabagereranya optique

Ibikoresho byo kwambara ibikoresho byo kugenzura bifite ubushobozi bwo gupima imbaraga

3.Gukusanya amakuru no kugenzura

Amakuru yumusaruro yakusanyijwe kuva:

Ibipimo 1200 ku giti cye mubishushanyo 15 bitandukanye

● 45 umusaruro ukora ugereranya ibikoresho bitandukanye nurwego rugoye

● Ibikoresho byubuzima byanditse amezi 6 yo gukomeza gukora

Control Kugenzura ubuziranenge buvuye mu bikoresho byubuvuzi

Inzira zose zo gupima, ibikoresho byo guhitamo, hamwe nuburyo bwo gutunganya amakuru byanditswe kumugereka kugirango habeho gukorera mu mucyo no kubyara.

Ibisubizo n'isesengura

1.Ibipimo Byukuri hamwe nubushobozi bwibikorwa

Kugereranya Ibipimo Byimashini Iboneza

Ibishushanyo byo mu Busuwisi byerekanaga urwego rwo hejuru rugenzura, cyane cyane kubice bifite uburebure burebure-bwa-diameter. Sisitemu ya bushing sisitemu yatanze inkunga yongerewe imbaraga yo kugabanya gutandukana mugihe cyo gutunganya, bikavamo iterambere ryibarurishamibare muburyo bwo kwibanda hamwe na silindrike.

2.Ubuziranenge bwubuso nubushobozi bwo gukora

Isesengura ryibipimo byo kurangiza byagaragaye:

Average Impuzandengo (Ra) agaciro ka 0.4-0.8μm yagezweho mubidukikije

● Kurangiza ibikorwa byagabanije Ra agaciro kuri 0.2μm kubutaka bukomeye

Tool Ibikoresho bigezweho bya geometrike byashoboje igipimo cyibiryo byinshi bitabangamiye ubuziranenge bwubuso

Automatisation ihuriweho yagabanije igihe cyo kutagabanya hafi 35%

3. Ibitekerezo byubukungu nubuziranenge

Ishyirwa mu bikorwa rya sisitemu yo kugenzura igihe nyacyo yerekanwe:

Wear Kwambara ibikoresho byagaragaye byagabanutse kunanirwa ibikoresho bitunguranye kuri 68%

● Automatic in-process gauging yakuyeho amakosa yo gupima intoki 100%

Systems Sisitemu yo guhindura ibikoresho byihuse yagabanije inshuro kuva 45 kugeza 12 ugereranije

Ibyiza byuzuzanya byuzuye bihita bitanga raporo yambere yo kugenzura

Ikiganiro

4.1 Ibisobanuro bya tekiniki

Imikorere isumba iyindi yo guhindura sisitemu ituruka kubintu byinshi byikoranabuhanga. Imiterere yimashini ikomeye hamwe nubushyuhe butajegajega bigabanya kugabanya ibipimo mugihe cyongerewe umusaruro. Sisitemu igoye yo kugenzura yishyura ibikoresho byifashishwa mu guhinduranya byikora, mugihe iyobora tekinoroji ya bushing mumashini yo mu Busuwisi itanga inkunga idasanzwe kubikorwa bito. Ihuriro ryibi bintu birema ibidukikije bikora aho micron-urwego rwukuri rushoboka mubukungu mububiko.

4.2 Imipaka n'imbogamizi zo gushyira mubikorwa

Ubushakashatsi bwibanze ahanini ku bikoresho byuma; ibikoresho bitari ibyuma birashobora kwerekana ibintu bitandukanye biranga imashini bisaba uburyo bwihariye. Isesengura ry’ubukungu ryatekereje ko umusaruro uhagije kugirango ushimangire ishoramari mu bikoresho bigezweho. Byongeye kandi, ubuhanga busabwa muri gahunda no gukomeza sisitemu ihindagurika yerekana inzitizi ikomeye yo gushyira mu bikorwa itigeze ibarwa muri iri suzuma rya tekiniki.

4.3 Amabwiriza yo Guhitamo Ifatika

Ku bakora ibicuruzwa batekereza neza ubushobozi bwo guhindura:

Systems Sisitemu yo mu Busuwisi iruta iyindi igoye, yoroheje isaba ibikorwa byinshi

Centers Centre ya CNC itanga ihinduka ryinshi kubito bito na geometrike yoroshye

Tool Ibikoresho bya Live hamwe na C-axis ubushobozi butuma imashini zuzuye muburyo bumwe

Ibikoresho byihariye byo gukata no gukata ibipimo bigira ingaruka zikomeye mubuzima bwibikoresho hamwe nubuziranenge bwubuso

Umwanzuro

Gukora ibicuruzwa byahinduwe neza byerekana uburyo buhanitse bwo gukora bushobora gukora ibice bigoye bya silindrike ifite uburinganire budasanzwe nubuziranenge bwubuso. Sisitemu zigezweho zihora zikomeza kwihanganira ± 0.01mm mugihe zigera ku buso bwa 0.4μm Ra cyangwa nziza mubidukikije. Kwishyira hamwe mugukurikirana-igihe, kugenzura ubuziranenge bwikora, hamwe nubuhanga buhanitse bwo gukoresha ibikoresho byahinduye neza guhinduka kuva mubukorikori kabuhariwe bigahinduka siyanse yubukorikori isubirwamo. Iterambere ry'ejo hazaza rishobora kwibanda ku guhuza amakuru mu buryo bwuzuye mu bikorwa byo gukora no kongera guhuza n'imihindagurikire y'ibikoresho nk'uko inganda zisabwa zikomeza kugenda zihinduka ku buryo bugoye, bukora byinshi.